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Lathe Preventative Maintenance PM Program checklist form |
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| Customer/Cust asset # | Model | Serial Number | ||
| . | . | . | ||
| Inspection | Status | Comments or Readings | ||
| Safety | ||||
| Operation | ||||
| Interlocks | ||||
| E-stop Buttons | ||||
| Proper Guarding | ||||
| Damage | ||||
| Alignments inspection | ||||
| Level | ||||
| Turret Square | ||||
| Turret Radial Alignment | ||||
| Turret X-axis Centerline adjustment | ||||
| Head stock (Requires test cut setup) | ||||
| Sub spindle (May require set up) | ||||
| Tailstock (Requires test cut setup) | ||||
| Live tooling-Check groove orientation | ||||
| Lubrication | ||||
| Drain/Fill, Clean Suction Filter, Wipe clean | ||||
| Spindle lube tank | ||||
| Way Lube tank | ||||
| Hydraulic Unit | ||||
| Spindle Oil cooler | ||||
| Hydraulic System | ||||
| Inspection | ||||
| Cracked Hoses | ||||
| Oil leaks | ||||
| System pressure | ||||
| Clean Cooler fins on Unit | ||||
| Oil Cooler | ||||
| Clean Filter | ||||
| Clean Condenser | ||||
| Change oil | ||||
| Inspect proper operation | ||||
| Headstock/Spindle | ||||
| Check for abnormal Noise | ||||
| 1. High RPM | ||||
| 2. Low RPM | ||||
| Runout of Taper | ||||
| Vibration | ||||
| Belts (Some Models) | ||||
| Inspect air Filters | ||||
| Electrical Cabinet | ||||
| Oil cooler | ||||
| Electrical inspection | ||||
| Connections in cabinet | ||||
| Cables, Shielding | ||||
| Cooling Fans | ||||
| 1. Electrical cabinet | ||||
| 2. Axis drives and I/O | ||||
| 3. Axis and spindle drive | ||||
| 4. In front control Panel | ||||
| Servo Motors- Noise, Humming | ||||
| Battery Voltage/NC and APC | ||||
| Insulation resistance- motors at drive | ||||
| X-axis | ||||
| Y-axis (option) | ||||
| Z-axis | ||||
| A-axis (option) | ||||
| B-axis (option) | ||||
| C-axis (option) | ||||
| Spindle | ||||
| Subspindle (option) | ||||
| X, Y, Z, B, C axis Inspection | ||||
| Backlash test and adjustment | ||||
| X-axis | ||||
| Y-axis (option) | ||||
| Z-axis | ||||
| B-axis (option) | ||||
| C-axis (option) | ||||
| A-axis (Live Tooling option) Belts? | ||||
| Check for abnormal noise in axes | ||||
| Slide seals | ||||
| Way wipers | ||||
| Inspect Covers for proper function | ||||
| Coolant system | ||||
| Cleaning of machinery or Coolant system | ||||
| Clean Suction screens on pumps | ||||
| Clean Screens | ||||
| Ball Bar Inspection, | ||||
| . | ||||
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| Optional accessories | ||||
| Conveyors | ||||
| Inspect cabling, and connections | ||||
| Grease bearings | ||||
| Chip Blaster or High Pressure Unit | ||||
| Inspect Cables and connections | ||||
| Change Filter (If filters are available) | ||||
| Change pump/gear oil | ||||
| Check pressure settings | ||||
| Other Options | ||||
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| Additional Comments | ||||
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| Preventative maintenance is the key to reducing downtime and costs | ||||
GENERAL DISCLAIMER: |
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