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Lathe Preventative Maintenance PM Program checklist form
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| Customer/Cust asset # |
Model |
Serial Number |
| . |
. |
. |
| Inspection |
Status |
Comments or Readings |
| Safety |
|
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| Operation |
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| Interlocks |
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| E-stop Buttons |
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| Proper Guarding |
|
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| Damage |
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| Alignments inspection |
|
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| Level |
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| Turret Square |
|
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| Turret Radial Alignment |
|
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| Turret X-axis Centerline adjustment |
|
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| Head stock (Requires test cut setup) |
|
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| Sub spindle (May require set up) |
|
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| Tailstock (Requires test cut setup) |
|
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| Live tooling-Check groove orientation |
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| Lubrication |
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| Drain/Fill, Clean Suction Filter, Wipe clean |
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| Spindle lube tank |
|
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| Way Lube tank |
|
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| Hydraulic Unit |
|
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| Spindle Oil cooler |
|
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| Hydraulic System |
|
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| Inspection |
|
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| Cracked Hoses |
|
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| Oil leaks |
|
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| System pressure |
|
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| Clean Cooler fins on Unit |
|
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| Oil Cooler |
|
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| Clean Filter |
|
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| Clean Condenser |
|
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| Change oil |
|
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| Inspect proper operation |
|
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| Headstock/Spindle |
|
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| Check for abnormal Noise |
|
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| 1. High RPM |
|
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| 2. Low RPM |
|
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| Runout of Taper |
|
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| Vibration |
|
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| Belts (Some Models) |
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| Inspect air Filters |
|
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| Electrical Cabinet |
|
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| Oil cooler |
|
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|
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| Electrical inspection |
|
|
| Connections in cabinet |
|
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| Cables, Shielding |
|
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| Cooling Fans |
|
|
| 1. Electrical cabinet |
|
|
| 2. Axis drives and I/O |
|
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| 3. Axis and spindle drive |
|
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| 4. In front control Panel |
|
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| Servo Motors- Noise, Humming |
|
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| Battery Voltage/NC and APC |
|
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| Insulation resistance- motors at drive |
|
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| X-axis |
|
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| Y-axis (option) |
|
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| Z-axis |
|
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| A-axis (option) |
|
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| B-axis (option) |
|
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| C-axis (option) |
|
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| Spindle |
|
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| Subspindle (option) |
|
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| X, Y, Z, B, C axis Inspection |
|
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| Backlash test and adjustment |
|
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| X-axis |
|
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| Y-axis (option) |
|
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| Z-axis |
|
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| B-axis (option) |
|
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| C-axis (option) |
|
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| A-axis (Live Tooling option) Belts? |
|
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| Check for abnormal noise in axes |
|
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| Slide seals |
|
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| Way wipers |
|
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| Inspect Covers for proper function |
|
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| Coolant system |
|
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| Cleaning of machinery or Coolant system |
|
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| Clean Suction screens on pumps |
|
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| Clean Screens |
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| Ball Bar Inspection, |
|
|
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| . |
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| Optional accessories |
|
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| Conveyors |
|
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| Inspect cabling, and connections |
|
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| Grease bearings |
|
|
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| Chip Blaster or High Pressure Unit |
|
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| Inspect Cables and connections |
|
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| Change Filter (If filters are available) |
|
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| Change pump/gear oil |
|
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| Check pressure settings |
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| Other Options |
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| Additional Comments |
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| Preventative maintenance is the key to reducing downtime and costs |
Lathe Preventative Maintenance Program basic checklist form
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