BACK TO MAIN INDEX

Troubleshooting
 

DC motor problems
Troubleshooting approach
Axis load or binding
Servo & Drive alarms
Servo motors testing
Pulse coder alarms
Emergency stop can't clear
Electrical Shorts
Way Lube problem
PLC troubleshooting & testing
Prox/Limit switch testing
Solenoid/relay/contact/testing
Low voltage at device
Power up problems
Zero Return problems
Power supplies
Axis brakes
Door interlock circuit problems
Chuck will not clamp/unclamp

Testing tools & equipment

Buying megohm | megger meter
Phase rotation tester types
Drawbar force dynamometer

Alarms

Mitsubishi drive M65 alarms
Alarm trouble Questions
Excess following errors


  **CNC help Forums**
Search
CNC Book Store
Machine shop Store


 



Troubleshooting a Low Voltage condition at the device. (Contactor, Coil, Relay, Brake etc.)

Example low voltage electrical condition in circuit
Problem- Voltage from A1 to A2 of contactor coil =15vdc, should be 24vdc (assume 24vdc solenoid coil is the load)

Check at power supply from +24 to 0vdc is it 24VAC?

Yes

Go to next step (Power supply good)

 

No

  1. Power down

  2. Remove all wires connected to +24, 0vdc on power supply

  3. Power up

  4. Recheck power at power supply. If 24vdc, then power supply is most likely OK unless the power supply has weekend over time. Otherwise there is an excessive amount of current drawing down power supply or something wrong with power coming into the primary side.

Problem could be a loose connection or bad contact in a device/relay/ or contactor.

 

Follow through the series circuit and tighten all wire terminals. Don't forget to check A2 (0VAC) wire terminals too.

If machine tool is relatively new also check for terminals crimped on insulation of wire

If still have problem. Check entire circuit with meter and test each point on each side of every contact, circuit board, relay or any other device in the series circuit. Looking for the voltage drop across the device and then troubleshooting that device. See points in example circuit that were checked

Contactor relay troubleshooting - see electrical shorts for other possible solutions

GENERAL DISCLAIMER:
All data on this website is provided without charge or obligation by myself or anyone else who contributes to this site. It is the responsibility of the reader to perform any action outlined here in a safe and responsible manner. The reader assumes all responsibility for service or actions taken as a result of the information contained here. We assume no responsibility for personal or property damage, any type of monetary losses or losses caused directly or indirectly from the material provided in this Web page or any pages contained within the Website. If this site has been translated into another language, we are also not liable for how the site content has been translated.
Click here for full disclaimer and terms

HELP US IMPROVE
THIS WEBSITE..!!

Earn $20 by creating a
CNC procedure! 
Click here for more details.

Share with everyone?
...Procedures
...Macro programs
...Experience
...Stories
...Articles
...Recommendations
...Anything related

Suggestions or comments?
Please Email Me: admin@machinetoolhelp.com

Thank you for all your contributions and support.